IDEAS FOR COST SAVINGS IN COMPANY - D

31. Shut-off water purifier in PE Dept whenever it is not required. Decide ON & OFF timings.
32. Instal auto shut down to all computer monitors after 2 or 3 minutes.
33. To reduce local conveyence expenses, prepare & use chart of verified distances for all places visited normally.
34. Handle all papers carefully to generate good quality rough pages (worth using / printing)
35. Allow only coloured prints on hp printer. All black & white prints to be taken on cheaper printer.
36. Separate switches of exhaust blower & tube lights so that in recesses only exhaust blower can kept on.
37. Switch ON AC s only when it is must.
38. Use only Al - alloy wheels on drum
39. Common storage facility for all standard hardware with issuing controlled by someone.
40. Share with Gabriel, Chakan the possible modes of transporting testing samples to Nashik, which are proven to be cheaper.

IDEAS FOR COST SAVINGS IN COMPANY -C

21. Provide switch to each tube light in testing area & switch it off when not required.
22. Provide reinforced glass panel windows in high speed durability testing machine room to reduce lighting costs in daytime.
23. Use one side used pages for printing & displaying wherever possible.
24. Install additional heat exchanger to improve utilization & reduce non-testing time of high speed durability machine.
25. Make cutters & knives from broken pieces of hack saw blades.
26. Instal solar panels on terrace for lighting, fans etc.
27. Seek possibility of using bio-diesel for generator set.
28. 2-Wheeler parking lights should be switched off after 12.30AM (night shift)
29. Establish issuing & controlling points for cotton used for cleaning purposes.
30. Review stock quantity of fixture & tooling parts in testing dept. to reduce costs of mfg. excess qty.s & scrapping after rust catching.

IDEAS FOR COST SAVINGS IN COMPANY -B

11. Coordination between depts to avoid procurement of same things.
12. Timely repairs & proper maintenance of buildings & infrastructure to avoid losses due to major repairs.
13. Reduce electricity consumption of machines through making off in recess.
14. Review afresh possibility of reusing parts from rejected dampers & limbs without hampering Q & other reqts.
15. Modify format of staff working adding suggestion(s) specific to cost reduction.
16. Reward best originators of cost saving ideas regularly.
17. Reduce number of 100% inspection critical parameters without hampering quality.
18. Shut down computer monitors whenever user is away from it.
19. Provide string type switch to each overhead light in office & switch it off when not required.
20. Provide floating ball valve for both cooling tower tanks so eliminate water wastage.

IDEAS FOR COST SAVINGS IN COMPANY - A

1. To switch off the Lights, AC & fans in testing lab & office at Lunch hours.
2. To make printed pads for cycle monitor sheets of all testing machines instead of computer prints.
3. Use of aesthetically defected sample (rejected at final inspection in production line) on testing machines for Life test.
4. Develop & use smaller size polybags wherever called for in final product packaging.
5. Polybag size which is use for Export box packing should be as per multicarton in production line.Currently we are using only one size for all type of boxes.
6. Removing plating of all type recoil springs in shock absorber.
7. Powder coating thickness of CT DX RR outer tube should be define to avoid excess use of powder.
8. To reduce 57 F(4) challan paper size.
9. Reduce waste of water for lawns etc.
10. Close water taps firmly in Water Coolers

Rate ( Mouse ) may danger for us.....

Friends, This situation i have seen in my dream........
I am sharing this with u....
Think about this picture & imagine.......
What u have imagine , send me please in comment....

I have confidence in human that this situation never will come.For this not required to kill the rates.
The rate can only do this when he got aashirwad from Shri Ganeshji Maharaj.
The rate was vehicle of God Shri. Ganeshji Maharaj.
When i saw this dream at night , that day i had killed one rate......
i think thats why i seen this.......
I was afraid to see this in dream....in dream.... dakh..dakh.... my heart.....dakh...dakh...

How to save energy at your home !!!!....

Following are the some points which we have to remember at home for effective utilization of Energy & safety point of view.

1) Replace conventional bulbs with CFL - saves 60 to 80% , Rs 100 – 200 / Month.

2) Switch OFF toaster when not required – Saves 2 – 5 Units/ day. Rs 150 – 300 / Month

3) Use computer on power saving mode , put OFF monitor when not required – saves 2 - 5 units / Day. Rs 150 – 300 / Month.

4) Porperly close door of refrigrator.
Switch OFF Refrigerator when you are out of station. Saves Rs 150 to 200 / Month

5) Check tube of gas stove for cracks. Keep tube clean from particles of food. Rats can create leaks.

6) Always use three pin top with earthing

7) Keep floors clean & dry , avoid wet floors. – Protect yourself from sleep hazard

8) Use ceiling fans instead of table fans – avoid finger cuts , catching of cloths
DONOT USE - Table fan

USE - Ceiling fan---------------------------------------------------------------------------------------------

ELECTRICAL SAFETY

~Every year, thousands of workers are electrocuted or suffer serious electrical shock on the job.
~Only 1.0 amp of electricity flowing through the human body two second can cause death.
~Electric fault has been the major cause of industrial fire & explosion for over a century.
~Electrical hazards have become a particular concern to both factories and households.

COMMON ELECTRICAL HAZARDS-
~Exposed Wiring / Damaged Live Cables
~No Earthing
~Overloading
~Without overcurrent protection
~Improper use of flexible cords
~Inadequate insulation

COMMON ADVERSE FEATURES FROM FACTORIES IN ASIA-

~Connections between cables are not soldered or mechanically fastened (Overheating Potential)
~Incorrect size fuses fitted.
~No earth conductors to power outlets.
~Cables with borderline power rating.
~Insufficient use of circuit breakers rather than fuses
~Some local electrical equipment is not reliable
~Exposure to vermin (eg. Rat) can be a problem.
~Mounting board made of combustible material (eg wood)
~Stacking against electrical panels/equipment
~Exposed wiring
~Abuse on usage of flexible cords
~Lacking or regular inspection & maintenance
~Unauthorised tampering wiring.

ELECTRICAL HAZARDS PREVENTION-

~Proper Wiring & Overcurrent Protection
~Earthing & Bonding
~Insulation
~Isolation
~Annual Thermographic Surveys
~Safe Work Practices

PROPER WIRING-

CABLES
~Should be protected by conduit, metal sheaths or trunking
~Connections between cables must be soldered or fastened
~Should be sized at least 120% of the sum of full load currents
~All electrical installations should be made in compliance with local requirements and recognition of international standards such as AS 3000, National Electrical Code (NEC) of NFPA or OSHA standards
~Protection measures against direct contact
~Power distribution systems must be equipped with overcurrent protection

OVERCURRENT PROTECTION COMMON MEANS-

~Fuses
~Circuit Breakers
~Ground-Fault Interrupter (GFI)

FUSES-

~Melt at a predetermined value of current & open the circuit
~Should be placed in the live conductor and never in the neutral conductor
~Overfusing should be avoided
~Not fast response and less reliable
~Simple wire fuses should never be replaced with copper wire -
DANGEROUS

CIRCUIT BREAKER-

~ Principle
-excess current detected electromagnetically
- automatically trips and cut off electricity supply
~Faster response and more reliable
~Difficult to tamper.

GROUND-FAULT INTERRUPTER (GFI) -

~Principle
[A differential transformer (torodial)]
Detects any current passing to ground through any path other than the proper conductor and trips and opens the circuit within 2.65 milliseconds
~Provides a good protection, as the majority of electric shock injuries occur when the body acts as conductor between line & earth
~Very fast response and sensitive device
~Commonly installed for socket outlet circuit & overhead line system

EARTHING AND BONDING-
~Eliminate a difference in electrical potential between a conductive object and the ground by connecting them
~Provide a path with lover resistance to the current than a person
(less than 2 ohms)
~All exposed metalwork which could become alive MUST be earthed

Bonding :
~Bonds all surfaces at the same grounded electrical potential
~Provides a ground-fault current path back to the source and the current will rise to a level high enough to blow the fuse or breaker
~Regular and frequent inspections / tests by competent person

INSULATION -

~Exposed live parts should be adequately insulated if at all possible
~Make use of insulating mats or gloves to protect against electric shock when working on a high voltage equipment
~Periodic examination of all insulating covers and devices

ISOLATION-

~All electrical equipment or apparatus that may require frequent attention must be capable of being completely isolated electrically
~Enclose & lock all power supplies to avoid accidental bodily contact