71. Use of solar or wind energy.
72. Sale of waste papers.
73. Centralised coolant system for all coolant tanks.
74. Use of sloid fuel instead of LDO.
75. Use of cars in pool to save petrol.
76. Font size to be fix up for printing.
77. No bold letters to be print.
78. Do not fill up glasses in meeting room,use of water bottles to be done.
79. For improving productivity focus to be made on motion loss.
80. All heat losses points to be covered for paintshop.
Sunday, November 2, 2008
IDEAS FOR COST SAVINGS IN COMPANY -G
61. Use Photo sensor on wash basin of shopfloors for water save.
62. All printer are having the option of both side print. Aware to all user about same option.
63. Use of CFL in office & cabins instead of tubes.
64. Apply cost stickers on electric board for power consumption.
65. Wherever possible shows charts on shop floor & offices for awareness to save power, water,cotton wastage &paper wastage
66. Use plastic material boxes (reuse boxes) for bajaj shocks those are return from aurangabad godown & reuses many times.
67. Issue stationary as per department requirements & keep records for same.(quta system as per requirement)
68. Use of booklet for pre - dispatch inspection reports instead of priented copy & keep carben copy for referance instead of xerox copy.
69. Whereever possible use of softcopies & email instead of hard copies,mentain records in soft & use PDF files as a master documents.
70. Consolidation of procurement of consumables like coolant, diesel, LDO, etc. on Gabriel level or on Hub level.
62. All printer are having the option of both side print. Aware to all user about same option.
63. Use of CFL in office & cabins instead of tubes.
64. Apply cost stickers on electric board for power consumption.
65. Wherever possible shows charts on shop floor & offices for awareness to save power, water,cotton wastage &paper wastage
66. Use plastic material boxes (reuse boxes) for bajaj shocks those are return from aurangabad godown & reuses many times.
67. Issue stationary as per department requirements & keep records for same.(quta system as per requirement)
68. Use of booklet for pre - dispatch inspection reports instead of priented copy & keep carben copy for referance instead of xerox copy.
69. Whereever possible use of softcopies & email instead of hard copies,mentain records in soft & use PDF files as a master documents.
70. Consolidation of procurement of consumables like coolant, diesel, LDO, etc. on Gabriel level or on Hub level.
IDEAS FOR COST SAVINGS IN COMPANY -F
51. Use service provider assisted mobile recharging units, if electricity cost is absorbed / shared by the service provider.
52. Try & use the used oil from shox, front fork & hydraulic power packs for anti rust purpose.
53. Use 3 minute auto disconnector at common / most used phones.
54. Return all OK parts, sub-assemblies & products from NPD to production dept. at PAP stage.
55. Dispose off machines not in use and equipments for buy-back or reuse elsewhere.
56. Remove auto closing units on all doors and paste stickers asking to keep the door closed. Provide ball type soft latches.
57. Travelling cost reduction by 50%
58. Treated water to be used for gardening instead of fresh water.
59. Returnable packing for despatches
60. Phone call should be for emergency only- Phone kept near door.
52. Try & use the used oil from shox, front fork & hydraulic power packs for anti rust purpose.
53. Use 3 minute auto disconnector at common / most used phones.
54. Return all OK parts, sub-assemblies & products from NPD to production dept. at PAP stage.
55. Dispose off machines not in use and equipments for buy-back or reuse elsewhere.
56. Remove auto closing units on all doors and paste stickers asking to keep the door closed. Provide ball type soft latches.
57. Travelling cost reduction by 50%
58. Treated water to be used for gardening instead of fresh water.
59. Returnable packing for despatches
60. Phone call should be for emergency only- Phone kept near door.
IDEAS FOR COST SAVINGS IN COMPANY -E
41. Shoe covers to be made available only at the time of visits.
42. Distribution & control of fresh A4 papers through one responsible person.
43. Remove milky coat film from window panels in PE Office
44. Hang paper strips on AC s to understand ON-OFF condition quickly & from outside
45. Modify high speed durability machine to switch off one of the 2 motors (150HP each) during low velocity stroking
46. Reduce prototype size from approx 50 to 10 at new product development (NPD) stage
47. Replace flush tank in toilet by knob on wall to eliminate repairs costs
48. Use push type taps to eliminate wastage of water
49. Reuse oil after filteration in shox and frontforks
50. Issue material in precise sets for assembly of products to avoid pilferage waste.
42. Distribution & control of fresh A4 papers through one responsible person.
43. Remove milky coat film from window panels in PE Office
44. Hang paper strips on AC s to understand ON-OFF condition quickly & from outside
45. Modify high speed durability machine to switch off one of the 2 motors (150HP each) during low velocity stroking
46. Reduce prototype size from approx 50 to 10 at new product development (NPD) stage
47. Replace flush tank in toilet by knob on wall to eliminate repairs costs
48. Use push type taps to eliminate wastage of water
49. Reuse oil after filteration in shox and frontforks
50. Issue material in precise sets for assembly of products to avoid pilferage waste.
IDEAS FOR COST SAVINGS IN COMPANY - D
31. Shut-off water purifier in PE Dept whenever it is not required. Decide ON & OFF timings.
32. Instal auto shut down to all computer monitors after 2 or 3 minutes.
33. To reduce local conveyence expenses, prepare & use chart of verified distances for all places visited normally.
34. Handle all papers carefully to generate good quality rough pages (worth using / printing)
35. Allow only coloured prints on hp printer. All black & white prints to be taken on cheaper printer.
36. Separate switches of exhaust blower & tube lights so that in recesses only exhaust blower can kept on.
37. Switch ON AC s only when it is must.
38. Use only Al - alloy wheels on drum
39. Common storage facility for all standard hardware with issuing controlled by someone.
40. Share with Gabriel, Chakan the possible modes of transporting testing samples to Nashik, which are proven to be cheaper.
32. Instal auto shut down to all computer monitors after 2 or 3 minutes.
33. To reduce local conveyence expenses, prepare & use chart of verified distances for all places visited normally.
34. Handle all papers carefully to generate good quality rough pages (worth using / printing)
35. Allow only coloured prints on hp printer. All black & white prints to be taken on cheaper printer.
36. Separate switches of exhaust blower & tube lights so that in recesses only exhaust blower can kept on.
37. Switch ON AC s only when it is must.
38. Use only Al - alloy wheels on drum
39. Common storage facility for all standard hardware with issuing controlled by someone.
40. Share with Gabriel, Chakan the possible modes of transporting testing samples to Nashik, which are proven to be cheaper.
IDEAS FOR COST SAVINGS IN COMPANY -C
21. Provide switch to each tube light in testing area & switch it off when not required.
22. Provide reinforced glass panel windows in high speed durability testing machine room to reduce lighting costs in daytime.
23. Use one side used pages for printing & displaying wherever possible.
24. Install additional heat exchanger to improve utilization & reduce non-testing time of high speed durability machine.
25. Make cutters & knives from broken pieces of hack saw blades.
26. Instal solar panels on terrace for lighting, fans etc.
27. Seek possibility of using bio-diesel for generator set.
28. 2-Wheeler parking lights should be switched off after 12.30AM (night shift)
29. Establish issuing & controlling points for cotton used for cleaning purposes.
30. Review stock quantity of fixture & tooling parts in testing dept. to reduce costs of mfg. excess qty.s & scrapping after rust catching.
22. Provide reinforced glass panel windows in high speed durability testing machine room to reduce lighting costs in daytime.
23. Use one side used pages for printing & displaying wherever possible.
24. Install additional heat exchanger to improve utilization & reduce non-testing time of high speed durability machine.
25. Make cutters & knives from broken pieces of hack saw blades.
26. Instal solar panels on terrace for lighting, fans etc.
27. Seek possibility of using bio-diesel for generator set.
28. 2-Wheeler parking lights should be switched off after 12.30AM (night shift)
29. Establish issuing & controlling points for cotton used for cleaning purposes.
30. Review stock quantity of fixture & tooling parts in testing dept. to reduce costs of mfg. excess qty.s & scrapping after rust catching.
IDEAS FOR COST SAVINGS IN COMPANY -B
11. Coordination between depts to avoid procurement of same things.
12. Timely repairs & proper maintenance of buildings & infrastructure to avoid losses due to major repairs.
13. Reduce electricity consumption of machines through making off in recess.
14. Review afresh possibility of reusing parts from rejected dampers & limbs without hampering Q & other reqts.
15. Modify format of staff working adding suggestion(s) specific to cost reduction.
16. Reward best originators of cost saving ideas regularly.
17. Reduce number of 100% inspection critical parameters without hampering quality.
18. Shut down computer monitors whenever user is away from it.
19. Provide string type switch to each overhead light in office & switch it off when not required.
20. Provide floating ball valve for both cooling tower tanks so eliminate water wastage.
12. Timely repairs & proper maintenance of buildings & infrastructure to avoid losses due to major repairs.
13. Reduce electricity consumption of machines through making off in recess.
14. Review afresh possibility of reusing parts from rejected dampers & limbs without hampering Q & other reqts.
15. Modify format of staff working adding suggestion(s) specific to cost reduction.
16. Reward best originators of cost saving ideas regularly.
17. Reduce number of 100% inspection critical parameters without hampering quality.
18. Shut down computer monitors whenever user is away from it.
19. Provide string type switch to each overhead light in office & switch it off when not required.
20. Provide floating ball valve for both cooling tower tanks so eliminate water wastage.
IDEAS FOR COST SAVINGS IN COMPANY - A
1. To switch off the Lights, AC & fans in testing lab & office at Lunch hours.
2. To make printed pads for cycle monitor sheets of all testing machines instead of computer prints.
3. Use of aesthetically defected sample (rejected at final inspection in production line) on testing machines for Life test.
4. Develop & use smaller size polybags wherever called for in final product packaging.
5. Polybag size which is use for Export box packing should be as per multicarton in production line.Currently we are using only one size for all type of boxes.
6. Removing plating of all type recoil springs in shock absorber.
7. Powder coating thickness of CT DX RR outer tube should be define to avoid excess use of powder.
8. To reduce 57 F(4) challan paper size.
9. Reduce waste of water for lawns etc.
10. Close water taps firmly in Water Coolers
2. To make printed pads for cycle monitor sheets of all testing machines instead of computer prints.
3. Use of aesthetically defected sample (rejected at final inspection in production line) on testing machines for Life test.
4. Develop & use smaller size polybags wherever called for in final product packaging.
5. Polybag size which is use for Export box packing should be as per multicarton in production line.Currently we are using only one size for all type of boxes.
6. Removing plating of all type recoil springs in shock absorber.
7. Powder coating thickness of CT DX RR outer tube should be define to avoid excess use of powder.
8. To reduce 57 F(4) challan paper size.
9. Reduce waste of water for lawns etc.
10. Close water taps firmly in Water Coolers
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